Immersion type ultra precision slow threading is a new type of high-precision processing equipment that uses advanced immersion technology and ultra precision tools to achieve high-speed, high-precision, and high-efficiency processing. The following article will provide a more detailed introduction to the principle, characteristics, advantages and disadvantages of oil immersed ultra precision slow threading.
1、 The Principle of Immersion Type Ultra Precision Slow Threading
Immersion type ultra precision slow wire mainly relies on computer operating systems and slow wire technology to achieve precise processing technology. Specifically, the principle of oil immersed ultra precision slow threading mainly includes the following three aspects:
(1) Slow threading technology
Slow threading technology is one of the core technologies of oil immersed ultra precision slow threading. It achieves precise machining by controlling the distance between the electrode wire and the workpiece to maintain a constant distance. Compared to traditional high-speed wire feeding technology, slow wire feeding can better control the accuracy and surface quality of machining, and the heat generated during the machining process can be more evenly distributed, thereby avoiding problems such as deformation and sintering, and improving machining accuracy and efficiency.
(2) Immersion processing
Immersion machining is another important technology for oil immersed ultra precision slow threading, which uses oil lubrication to reduce the heat generated during high-speed motion and prevent wear of electrode wires and workpieces. Immersion machining can effectively protect electrode wires and workpieces, improve machining efficiency and quality.
(3) High speed precision control technology
High speed precision control technology is another important technology for oil immersed ultra precision slow threading. It achieves high-speed and precise control of various parameters in the machining process through advanced digital signal processing technology, thereby achieving more efficient and intelligent machining. High speed precision control technology can provide higher precision and processing efficiency for oil immersed ultra precision slow wire walking.
2、 Characteristics of Immersion Type Ultra Precision Slow Thread
1. High precision
Immersion type ultra precision slow wire has the characteristic of high precision, which can achieve machining accuracy at the micrometer level.
2. High efficiency
Immersion type ultra precision slow wire has the characteristic of high efficiency, which can complete high-precision processing in a short time and improve processing efficiency.
3. Low roughness
Due to the application of slow wire feeding technology, the surface quality of oil immersed ultra precision slow wire feeding is very high, with the characteristic of low roughness.
4. Strong adaptability
Immersed ultra precision slow wire can be processed on various materials and has a wide range of adaptability.
3、 Advantages and Disadvantages of Immersion Type Ultra Precision Slow Threading
1. Advantages:
(1) High machining accuracy
Immersed ultra precision slow wire can achieve high-precision machining, with machining accuracy reaching the micron level.
(2) High processing efficiency
The immersion type ultra precision slow wire adopts slow wire technology and immersion processing technology, which can complete high-precision processing in a short time and improve processing efficiency.
(3) Strong adaptability
Immersed ultra precision slow wire can be processed on various materials and has a wide range of adaptability.
2. Disadvantages:
(1) Higher prices
Due to the high processing accuracy and efficiency of oil immersed ultra precision slow wire, its price is also relatively high, and the cost is relatively high.
(2) Small processing scale
Due to the extremely high processing accuracy of oil immersed ultra precision slow wire, the processing time of each processed part will be long, making it suitable for small batch and high-precision processing. Suitable for small-scale, single person production situations.
In short, immersion type ultra precision slow threading is a very advanced processing equipment that can achieve high-precision, high-efficiency, and high-quality processing in multiple aspects. In the future market, the oil immersed ultra precision slow moving wire trend will be widely used one after another.
